Bonding Carbon Fiber Tube To Aluminum

It is a 2 x3 aluminum plate bonded inside a carbon fiber square.

Bonding carbon fiber tube to aluminum. The simple answer just the exterior ply of material. First suggested here in response to an op from me several years ago. Our large diameter carbon fiber tubes are comprised of rolled bi directional woven carbon fiber. Equally important was prepping the aluminum with the same steps.

Make sure that the component slides in straight and is not cocked off center. Next up was abrading the carbon fiber with 180 grit sandpaper to add tooth for the epoxy to key into. In the case of bonding in tubing ends most of the mechanical load will be in directions where the tubing itself will carry most of the load. Our carbon fiber large tubes come with a texture finish on both the inside and outside for easy bonding and painting.

But did try it with a carbon rod telescoped into an alloy tube and it has never flinched. Begin pressing the aluminum bondable component into the carbon fiber tube. The easiest way to envision a tube cluster is to simply look at a typical tube frame welded up from aluminum steel or chrome moly tubing. What is the difference between the twill carbon fiber tubes and the ud carbon fiber tubes.

Joining carbon fiber tubes requires the use of what are known as tube clusters. Only a small amount of force is required to fully seat the tube. Now imagine simply cutting off all of the tubes leaving about an inch or two after the welds. The aluminum plate sees a fair amount of shock due to the application.

Recent advances in multi material adhesives have given manufacturers new assembly options beyond traditional mechanical and thermal assembly methods. Unless noted on a specific product all of our carbon fiber tubing is made with ud prepreg on the inside and then will have either the ud exterior ply or a fabric ply. I am having issues bonding an aluminum plate to a carbon fiber structure. The seperation occurs between both the aluminum plate and the adhesive and the adhesive and carbon fiber.

A quick vacuum followed by more sanding in a few areas that where missed. Depending on the intended use of the tubes i recommend reinforcing the outside of the tubing by winding on some kevlar tow with laminating epoxy over the part where the metal is bonded inside the tube. With the ability to bond dissimilar multi materials including aluminum and carbon fiber composites you can use lighter and thinner materials for groundbreaking innovations in form and function.